Celeros Flow Technology injects new life into forty yr old SAGD pump to increase heavy oil production for buyer

Celeros Flow Technology has injected new life into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend manufacturing. The pump – a Mather & Platt BB5 – was more than forty years previous and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of excessive strain, excessive temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to boost extraction on this venture, the customer needed to extend water temperatures from 90° C to 140° C. However, there have been considerations that the present pump might not be capable of ship this requirement. Nozzle loads have been a particular concern. ตัววัดแรงดัน turned to Celeros Flow Technology brand ClydeUnion Pumps, their most popular provider of some 20 years, for help.
Mather & Platt is considered one of a number of heritage pump manufacturers for which Celeros Flow Technology presents full lifecycle support1. Their aftermarket engineering team undertook a radical examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used in the heavy oil extraction process. The investigation revealed that the pump had suffered numerous seal failures over time that had broken the stuffing box and affected operational efficiency. There had additionally been no upkeep interventions for many years – but the pump had by no means actually failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to operate in such harsh situations and with no regular maintenance over such a long time period. More importantly, it gave us confidence that a thorough overhaul might obtain the specified enchancment in performance, saving the client the price and misplaced manufacturing time that could be associated with sourcing and putting in a model new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element evaluation was undertaken to confirm that the nozzle hundreds would withstand the desired temperature enhance. As a outcome, the pump is now able to delivering steam at the higher temperatures required. The seal upgrades guarantee it meets the most recent specifications.
Concludes Mike Golds: “We are really happy with the end result of the SAGD pump improve. It has not solely achieved the specified manufacturing improve for the shopper, but also offered a more sustainable and cost-effective resolution than total pump alternative. Using modern engineering and evaluation, we now have been in a place to give the prevailing pump a new lease of life and ensure it will proceed to perform nicely for many extra years.”
Share

Leave a Comment